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- No monitoring mechanism.1

(C-1.9) INSPECTON RECORD

- Use examination result for quality improvement activity. actual numerical.4

- Actual mathematical value has been recorded.3

- Has record of fault or non-defect. Tractability can be done.2

- Not inspected.1

(C-1.10)RECEIVING INSPECTION OF PURCHASED MATERIALS

- Inspection item decided, taking into account the quality4

characteristics of materials bought.

- examination conducted in accordance with rules. Visual inspection3

conducted on 100% materials and dimensional assessment on

sample.(Quality characteristics of purchased material are not clear)

- Rules established, but inspection method insufficient2

- No rule set up.(No Inspection and quality and assured)1

(C-1.11)CONTROL & GUIDANCE OF SUB-SUILIERS

- Guidance planned. System for frequent guidance established and4

successfully implemented.

- No particular guidance system established. Staff visits each sub3

dealer/supplier for guidance, and check its production process,

- Guidance provided only from time-to-time, but quality status grasped to2

the same extent as when leadership is provided periodically.

- No leadership activities performed. No selection criteria.1

C-2 DOCUMENTS

(C-2.1)CONTROL OF DRAWINGS

- Update record is correctly maintained and stored.4

- Rules established, and updated edition available. Old version is3

replaced with updated version, with no revision recorded.

- Rules established, but updated editions not available. Quality2

Assurance has issue.

- No rules set up. Drawings not found1

(C-2.2) PREPRATION OF TIS

- Inspection standards ready, taking process capability into account.4

- Items exceeding Toyota requirements are encompassed. Agreement done3

with sub supplier.

- assessment standards not exchanged with sub supplier.2

- Items needed by Toyota are missing or have problems.1

(C-2.3) MAINTENANCE OF STANDARDS

- Updated versions are properly maintained using maintenance column.4

- There is no preservation column. Updated versions are properly3

maintained by substitute.

- Standards not handled, but there are no quality assurance issues.2

Control is essential in the future.

- No standards ready & maintained.1

C-3 EVALUATION FACILITIES

(C-3.1) MAINTAINENCE OF MEASURING TOOL AND C/F

- Calibration item list is obtainable and record is properly maintained.4

- Calibration procedures are obtainable but records are not available.3

- Calibration procedures are not obtainable.2

- Keeping place and responsible individual is not clear.1

(C-3.2) EVALUATION FACILITIES

- Special/conventional assessment facility with high skilled staff.4

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